A fluid dynamics simulation, run by Okinawa Institute of Science and Technology (OIST) and the Polytechnic University of Milan, has found that turbulence in pipes can be reduced through switching pumps on and off, leading to lower energy costs.
In the proof-of-concept study, the researchers used numerical simulations to show that when they periodically switched a pump on and off, the fluid flow kept transitioning between a turbulent and laminar state. This reduced energy costs by up to 22 per cent – a figure that the researchers say can be further optimised.
Leader of the OIST Complex Fluids and Flows Unit, Professor Marco Edoardo Rosti, said, “If we can gain a fuller understanding of why the fluid behaves like it does due to unsteady pumping, then we will be much closer to working out what is the optimal pumping strategy for saving the most amount of energy.”
Laminar flows, like the kind you see when you slowly crack a tap open, are smooth, streamlined and energy efficient. Turbulent flows, on the other hand, such as those when a tap runs full blast, are chaotic and waste energy.
Author and a first-year PhD student in the Complex Fluids and Flows Unit, Giulio Foggi Rota, said, “If you inject ink into a laminar flow, you’ll see a clear line of ink moving down the pipe, but with a turbulent flow, the ink diffuses as each fluid particle takes an unpredictable path. This chaotic motion at the small scales results in a lot of energy being lost.
“Laminar flows are ideal for fluid transport, but when viscous fluids move fast and over large scales, the system naturally evolves towards a turbulent state.”
Reducing turbulence, and therefore the costs of moving fluids through pipes could bring numerous economic and environmental benefits. The transport of fluids makes up a significant part of the final cost of fuel, so liquid hydrogen could become cheaper for developed countries to transition to.
For developing countries that are not yet able to make the switch to green energy, oil and natural gas could become a more affordable energy alternative to firewood, the use of which contributes to deforestation and produces more harmful pollutants than fossil fuels.
In the study, the researchers created a code that, when run on a powerful supercomputer, was able to simulate a standardised turbulent flow.
The scientists ran different scenarios, changing the duration of time that the pump was switched on, the intensity of the pump (how fast it accelerated the fluid), and the overall length of time for each on-off pump cycle.
They found that long cycles characterised by a short, intense pump that quickly accelerated the fluid flow, and then a long phase where the pump was switched off and the fluid slowed down, worked best for keeping the fluid in a laminar-like state for the longest amount of time.
For the next step, the researchers want to try to better understand the physics underlying the repeated transition between the turbulent and laminar-like states.
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Interesting analysis. Many systems today operate with variable speed pumps. On and off is almost a thing of the past. An analysis of variable speed pumps seems more likely to produce laminar flows in some of the range of operation, both accelerating and decelerating, if using a slow ramp of response.